Cambridge:
Plant No. 2 At Cambridge Center: North America’s Largest
Paver Production Facility
Keeping In Touch
Surfacing News
A World Of Products And Tools
The Professional Contractor's Corner: Cambridge Project Planner Software:
A Working Tool
Higher Learning: Cutting Templates Aid In The Creation Of Fan Patterns
Staying In Front: Comparing Concrete Pavers To Clay Pavers
For Our Distibutor: Keeping Contractor-Customers Well-Equipped Pays Off
From The Cambridge Project Portfolio: Patio Dining At Liberty House Restaurant
In Jersey City
PLANT NO. 2 AT CAMBRIDGE CENTER:
NORTH AMERICA’S
LARGEST PAVER PRODUCTION FACILITY
In 1995, production of Cambridge Pavingstones began in a brand new 33,000
sq. ft. plant. To accommodate the tumbling process required for Cambridge
Renaissance Pavingstones, an extra 5,000 sq. ft were added in 1997. A
30,000 sq. ft. structure on a separate 6.75 acre tract in the same industrial
campus became available in 1999. Cambridge purchased the building with
the land and began the extensive renovation needed to create what would
become Cambridge Center’s Plant No. 2 — and the largest concrete
paver production facility in North America.
The primary objective of the
acquisition was to satisfy increasing customer demands for Cambridge
Pavingstones and posture Cambridge Center for the
future.
A TOTALLY AUTOMATED PAVER PRODUCTION FACILITY
Plant No. 2, which began
full production in the summer of last year, differs from Plant No. 1
(still operating at full capacity) in a very
significant way. The facility is totally automated, from receiving and
mixing raw materials (sand, stone, cement, pigments, water and admixtures)
to paver manufacturing, curing, cubing and even inventory management.
This state-of-the-art robotic manufacturing system is driven by an artificial
intelligence application programmed to manage every aspect of production
with precision and reliability.
The heart of the production line is a
state-of-the-art Tiger paver machine equipped with dual concrete hoppers
and dual feed drawers for both base
concrete and hard face. The hard face feed is essential in the production
of Cambridge Pavingstones with the acclaimed ArmorTec™ surface.
Other features include a highly advanced Transporter System with electro-hydraulic
controls allowing flexible and efficient transportation of pallets to
and from the curing bays. A Product Map Screen displays the exact location
of up to fifteen types of Cambridge Pavingstones at any one time.
An Invitation
To Arrange A Tour
You are welcome at Cambridge Center to see the facilities
first hand. Cambridge Distributors should arrange for a visit through
their Cambridge
Sales Specialist. Professional contractors, architects and landscape
architects should contact a Cambridge Distributor or Cambridge Sales
Specialist. Cambridge Distributors and their pavingstone contractor-customers
can schedule their visits to coincide with a Contractor Symposium
and ICPI Installer Course at Cambridge Center in March 2003 (See Keeping
In Touch in this issue). (top)
| Keeping |
| In Touch |
As a result of a national survey of 6,000 architects, it was
learned that while the majority specify concrete pavers, most are
of the opinion that paver colors fade. The reality that pavers
do not fade is not always a known fact. We recognize that in pavers
without the ArmorTec surface, small aggregate in the concrete mix
becomes visible on the surface after normal wear — giving
a faded appearance. In contrast, with ArmorTec, the rich color
and smooth surface are preserved.
We must not take the aesthetic advantages and superior durability
of ArmorTec for granted. The more the added value of the advanced
ArmorTec technology is emphasized, the more of your customers will
insist on Cambridge Pavingstones. Together we can establish Cambridge
as the No. 1 brand of both professionals and homeowners.
A great way for Cambridge Distributors to educate customers about
ArmorTec is to host a full schedule of Contractor and Do-It-Yourself
Clinics. Also encourage your contractor-customers to attend our
Contractor Symposium at Cambridge Center in New Jersey. This year,
it is combined with an ICPI Certification Course. The dual program
will take place on March 6 and 7. The deadline for reservations
is February 21. (top) |
| Surfacing News |
Cambridge Earns NYDOT Supply Certification
For precast concrete pavers used on New York State Department
of Transportation projects, the Cambridge Program of Supply has
changed from “DOT Inspection” to “DOT Certification”.
This addition appears in the Approved List on www.dotstate.ny.us
under the heading "Approved List of Materials". Also
refer to "Approved List" published by NYDOT, Pg. 790-1,
Precast Concrete Pavers (704-13).
CD-ROM Presentations Available To Cambridge Distributors
Two informative PowerPoint presentations — “Product
Knowledge” And “Welcome To Our Contractor Clinic” — inform
about Cambridge products and also promote proper installation procedures.
For Cambridge Distributors, these presentations are ideal training
aids and quick refresher courses for inside and outside sales personnel.
They are also an integral part of D.I.Y. and Contractor Clinics
that should be scheduled now. (top) |
| A World Of |
| Products & Tools |
 |
Shown: 6 x 9 in Ruby/Onyx
from The Renaissance Collection |
 |
 |
Popular Ruby/Onyx Blend Now Offered In The Renaissance
Collection
Due largely to input from Cambridge Distributors as well as its
existing popularity in the Cambridge color spectrum, Ruby/Onyx
Blend is being introduced into The Renaissance Collection for 2003.
The color is available in all of the shapes in the Renaissance
Collection as well as in Circle and Random Design Kits.
You will find that Ruby/Onyx Blend works particularly well in
a tumbled paver. The color further enhances the desired aged appearance
of a finished Cambridge Pavingstone System incorporating The Renaissance
Collection.
Type I and II Adhesives
Two adhesives from Cambridge, sold at retail in 10 oz. tubes,
are field-proven solutions for specific aspects of concrete paver
and wall unit installations.
Type I provides flexible adhesion and is recommended
for uses where freeze/thaw conditions exist and where the bonded
materials may
be subjected to stress or
heavy loads.
Type II is commonly used for pool coping, stair
treads, veneering pavers to existing concrete, bordering a stoop
landing, and adhering caps to retaining wall systems. (top) |
| The Professional |
| Contractor's Corner |
Cambridge Project Planner Software: A
Working Tool
Now in its forth year of availability, the Cambridge Project Planner
CD-ROM has a new easier to use interface. It has become a popular
tool for pavingstone contractors and for good reason.
- IT’S A READY-REFERENCE. Information
on every Cambridge Pavingstone is easy to access. When a shape
is selected, a photo of it appears on the screen along with specifications
and color availability. And all standard colors are visually
displayed.
- IT’S A CREATIVE RESOURCE. Find many
popular laying patterns, too.
- IT’S A PAVINGSTONE CALCULATOR. By entering
the size, shape, color and pattern requirements of a project,
the software will automatically calculate the total number of
each shape needed. Estimating and ordering becomes easy and accurate.
ASK YOUR AUTHORIZED CAMBRIDGE DISTRIBUTOR FOR A FREE CD. (top) |
| Higher Learning At The |
| Cambridge Campus For Contractors |
CUTTING TEMPLATES AID IN THE CREATION OF
FAN PATTERNS
A fan design, created from the six paver shapes included in the
Cambridge Circle Design Kit, can be a dramatic addition to almost
any interlocking pavement system. Four fans consisting of a center
paver and six rings can be created from each Circle Design Kit
for placement in a field of Cambridge Pavingstones. Each fan will
measure 65”w x 37”d. One Circle Design Kit will also
accommodate two half-radius patterns that are necessary to complete
the design. However, to achieve a proper fit where one fan meets
another, four of the shapes in the Circle Design Kit will require
precision cuts (See diagram). It will also be necessary to cut
six additional Circle VI paver shapes (two for the fourth fan and
two for each half radius).
To facilitate accurate cutting, Cambridge makes available five
cutting templates on a single sheet along with step-by-step instructions.
The installer simply marks the prescribed cuts after positioning
specific templates on top of the shapes as noted in the instructions.
Instructions also include proper laying procedures to maintain
symmetry of the bond lines throughout the pattern. (top)

|
| Staying |
| Out In Front |
Comparing Concrete Pavers To Clay Pavers
Higher compressive strengths correlate with chip resistance.
The minimum average compressive strength for 2 3/8” concrete
paver units is 8,000 psi, which is adequate for vehicular applications.
Cambridge Pavingstones have an average psi of 10,000. Very high
strengths on clay pavers can make them brittle and more apt to
chip and crack during installation. Although ASTM C 936 does not
have a maximum chipping requirement, the presence of a chipping
allowance in the ASTM specification provides advocates of clay
pavers with an excuse for forcing end users to accept chipped pavers
because the installation technically still conforms to ASTM standards.
Unlike clay pavers that are subject to damage from plowing, concrete
pavers are made with chamfered (beveled or rolled) edges and spacer
bars for added protection against chipping and spalling.
Unlike clay pavers, concrete pavers do not warp.
Consequently, there is no warpage requirement for concrete pavers
in ASTM C 936 standards.
Lower absorption helps assure greater resistance to freeze
and thaw as well as damage from deicing salts. The maximum
average absorption for concrete pavers is 5% versus 6% for clay
pavers. Also, under the ASTM standard for clay pavers, a 5% loss
of material after only 50 freeze-thaw cycles is tolerable. Cambridge
Pavingstones experience 0% loss.
High cement content, compressive strength, density and
low absorption equate to high abrasion resistance. In
abrasion testing, concrete pavers experience a substantially
lower loss of material (0.3 versus 1.7 cm3/cm2 with clay pavers)
contributing to a substantially lower loss of material.
Concrete pavers are easier and faster to install.
Concrete pavers have higher dimensional tolerances than clay pavers.
Built-in spacer bars ensure a minimum spacing for sand to enter
the joints. As a result, straight joint lines, required in the
specification, are easier to maintain making the finished surface
sharper and more stable. (top) |
| For Our Distributors: |
| Counter Intelligence |
Keeping Contractor-Customers Well-Equipped
Pays Off
Statistics from the Authorized Cambridge Distributor Network show
that purchases of Cambridge Pavingstones by professional installers
represent an impressive 75% of their total sales. Our corporate
goal is to be viewed by the professional contractor as a valuable
partner by offering technical assistance whenever and wherever
it is needed. At an average of one site visit per day, your Cambridge
Sales Specialist is meeting with more contractors at their project
sites than ever before. During a visit, he also distributes the
valuable “Cambridge Pavingstone Contractor Handbook” and
the “Cambridge Project Planner CD” (See “Contractor’s
Corner” in this issue). Cambridge has specially developed
this material for the contractor.
Your role is equally important. The first step is to show your
contractor-customers that their business is important to you. One
sure way is to stock the shapes and colors that your contractor-customers
regularly purchase. You should also make sure that they have received
the “Contractor Handbook” and “Project Planner
CD”.
When contractors associate quality and outstanding customer service
with the Cambridge brand and its representatives, repeat business
for all of us is bound to happen. (top) |
| From The Cambridge |
| Project Portfolio |
Patio Dining At Liberty
House Restaurant In Jersey City
With New York City as a backdrop at this waterfront restaurant
in New Jersey, Cambridge Pavingstones with ArmorTec™ provide
carefree riverside walkways and a patio for alfresco dining. Chosen
by proprietors Frank and Jeanne Cretella as a pavement for all
seasons, the Cambridge Interlocking System also serves well inside
a heated banquet tent used for outside events all year long.
Contractor:
Frank and Jeanne Cretella, Owners/Operators
Installation Details:
Quarry Process, C-33 Washed Concrete Sand and Pavers
Cambridge Pavingstones:
Cobble III in Salmon from The Excalibur Collection, 4 x 4 and 12 x 12 in Natural
from The KingsCourt Collection (top) |